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Q&A regarding Teikoku Printing Inks products
  1. General product information and special features of Teikoku Inks


  2. Q01 What are the meanings of X and Q used in the ink names such as IPX, INQ, FMX, etc.?
    Q02 What is the meaning of mirror effect technology?
    Q03 What is the meaning of diffusivity?
    Q04 How is the IR transmittable ink used?
    Q05 What is screen printing?

  3. How to print with Mirror Silver Ink (MIR 9100 Mirror Silver)


  4. Q01 What is the main difference in features between MIR 9100 Mirror Silver and MIR 8100 Mirror Silver?
    Q02 In what cases should additives be used?
    Q03 What are the resistance test results of MIR 9100 Mirror Silver Ink?
    Q04 Is Mirror Ink patented?

  5. Troubleshooting Printing with Mirror Ink


  6. Q01 How can we increase covering power?
    Q02 Is over-printing required?
    Q03 When drying the print in a line oven it sometimes appears hazy. Why does this occur?
    Q04 How can we dry in a line dryer without getting haze?

  7. General information about environmental safety measures


  8. Q01 What are RoHS, WEEE, and ELV?

  1. General product information and special features of Teikoku Inks


  2. Q01 What are the meanings of X and Q used in ink names such as IPX, INQ, FMX, etc.?
    A X and Q are used to designate isophorone-free inks.

    Q02 What is the meaning of mirror effect technology?
    A Mirror ink is applied onto PC or PET material sheet by screen printing, which results in a mirror effect similar to metal plating.

    We recommend reading the following reports:

    No.144 Technical Report Introduction of High Gloss MIR-41000 Mirror Silver
    No.143 Technical Report (Functional Information) Introduction of New High Gloss MIR Ink
    No.142 Technical Report (Functional Information) Mirror Ink Replaces Metal Plating.

    Q03 What is the meaning of diffusivity?
    A Regarding Teikoku Inks, the word diffusivity means diffusion of light (haze/cloudiness). Diffusing light enables an effect like frosted glass.

    Q04 How do you use IR transmittable ink?
    A After printing IR transmittable ink onto transparent PC or PET substrate sheet, the ink has the special function of blocking the shorter wave-length visible rays and ultra violet rays and allows the longer wave-length infrared rays to penetrate. One example of an application that this ink is used for is the signal receiving filter of remote control devices.

    Q05 What is screen printing?
    A Screen printing is a type of stencil printing which uses a technique of duplicating the image from a design made on mesh stencils. When printing ink goes through the mesh, it transfers the image onto the substrate material. Other than air and water, any substrate materials are printable. Not only flat surfaces, but also curved, specially shaped, and molded products are suitable for screen printing.

     

    Contact

    Teikoku Printing Inks Mfg. Co., Ltd.
    Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
    Tel +81-3-3800-9911
    Fax +81-3-3800-9919


  3. How to print with Mirror Silver Ink (MIR 9100 Mirror Silver)


  4. Q01 What is the main difference in features between MIR 9100 Mirror Silver and MIR 8100 Mirror Silver?
    A The differences are in mirror effect, viscosity, adhesion and on-stencil stability. These differences are further explained below.

    Mirror Effect:
    MIR 9100 was designed to have better mirror effect than MIR 8100 Mirror Silver Ink. It has better mirror effect than traditional mirror inks.
    Viscosity:
    MIR 9100 has higher viscosity for printing by ordinary clamshell press. The higher viscosity allows easy printing of fine characters and negative letters.
    Adhesion:
    MIR 9100 ink adheres better than previous Mirror Inks.
    Stability on Stencil:
    MIR 9100 has excellent on-stencil stability. Since it contains a slow drying solvent, there is less evaporation and clogging of the stencil. It can print fine lines and letters consistently.
     

    Contact

    Teikoku Printing Inks Mfg. Co., Ltd.
    Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
    Tel +81-3-3800-9911
    Fax +81-3-3800-9919

    Q02 In what cases should additives be used?
    A It depends on various factors. A case by case explanation follows.
    To Decrease Mirror Effect:
    By adding 0-30% of MIR 9001 Mirror Effect Decreaser, the mirror effect can be adjusted.
    To Improve Adhesion:
    Adding 0-30% MIR 9000 Medium Base will improve adhesion. Use this additive cautiously because the mirror effect will be decreased as the quantity of additive is increased.
    To Increase Covering Power:
    Following countermeasures will help.
    1. Add 2% MS-90 Defoamer. This will allow the ink to flow through the stencil better, increasing the covering power.
    2. Add 5-10% MIR Medium Base. When used in conjunction with the MS-90 Defoamer as in step (1), better covering power will result.
    To Print on a Hard-to-print Substrate:
    Adding 1% of 106 Catalyst will be effective when printing on hard-to-print substrates such as hard coated acrylic resin.
    For Clear Print of Negative Letters and Fine Lines:
    1. Add 2% SM-90 Defoamer
    2. Add 5-10% MIR 9000 Medium Base
     

    Contact

    Teikoku Printing Inks Mfg. Co., Ltd.
    Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
    Tel +81-3-3800-9911
    Fax +81-3-3800-9919

    Q03 What are the resistance test results of MIR 9100 Mirror Silver Ink?
    A Please refer to the table below.
    The results are only for our lab purposes, we do not guarantee the results.
    Test Item Test method Test results
    (1) Adhesion Crosscut & tape (with Nichiban cellophane tape, 24mm width) 100/100
    (2) Water 24 hours in 25 degree C water No defect
    (3) Hot water 24 hours in 60 degree C hot water No defect
    (4) Hi-temp and moisture 192 hours in 60 degree C and 90%RH No defect
    (5) Heat 168 hours in 80 degree C No defect
    (6) Cold 168 hours in - 20 degree C No defect
    (7) Oil 1 hour in 20 degree C gear oil, check appearance after wiping off the oil. No defect
    (8) Artificial Sweat Apply artificial sweat 2-3 times with gauze, check appearance 2 mins after. No defect
    (9) Ethanol
    (E t OH)
    Apply ethanol 2-3 times with gauze, check appearance 2 mins after. No defect
    (10) Gasoline Apply gasoline 2-3 times with gauze, check appearance 2 mins after. No defect
    (11) Weather 1,000 hours in Weather-O-meter and 1,000 hours in Fade meter No defect
     

    Contact

    Teikoku Printing Inks Mfg. Co., Ltd.
    Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
    Tel +81-3-3800-9911
    Fax +81-3-3800-9919

    Q04 Is Mirror Ink patented?
    A Yes it is patented. (Japanese Patent Registered Number 3151606)
    The patent covers the manufacturing method of Mirror Ink, making prints with Mirror ink and making prints with similar ink.
     

    Contact

    Teikoku Printing Inks Mfg. Co., Ltd.
    Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
    Tel +81-3-3800-9911
    Fax +81-3-3800-9919



  5. Troubleshooting Printing with Mirror Ink


  6. Q01 How can we increase covering power?
    A Use squeegee with 70 degree hardness and rather high printing pressure. When printing with Mirror Ink, the covering power may not be as good as what is shown in print samples. An effective measure to increase covering power is to use a harder squeegee. As the Mirror Ink has less resin in it, ink transfer to the substrate is rather lighter than with ordinary screen inks.
    Therefore changing printing conditions is sometimes effective.

    * Recommended printing conditions are as follows
    Squeegee hardness should be 70 degrees. / Printing pressure should be slightly higher. / Doctor pressure should be slightly higher as well.

     

    Contact

    Teikoku Printing Inks Mfg. Co., Ltd.
    Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
    Tel +81-3-3800-9911
    Fax +81-3-3800-9919

    Q02 Is over-printing required?
    A Yes. Over-printing is necessary not only to improve scratch resistance but also to improve resistance to other elements. As Mirror Ink is affected by moisture, the aluminum layer might change the color if not over-printed.
     

    Contact

    Teikoku Printing Inks Mfg. Co., Ltd.
    Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
    Tel +81-3-3800-9911
    Fax +81-3-3800-9919

    Q03 When drying the print in a line oven it sometimes appears hazy. Why does this occur?
    A Upon further investigation with the customer, the printing conditions that caused this hazy appearance were discovered to be as follows. Mirror Ink was printed with a cylinder press and dried in a line dryer at a high temperature, thus the resultant hazy effect. The reason being: the initial drying at a high temperature. The recommended drying condition is 30 minutes at 80 degrees C, but in this case the line dryer was used for 2 minutes at 100 degrees C. When the substrate was dried at this high temperature with a great deal of solvent on it, the substrate was affected adversely and turned white.

     

    Contact

    Teikoku Printing Inks Mfg. Co., Ltd.
    Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
    Tel +81-3-3800-9911
    Fax +81-3-3800-9919

    Q04 How can we dry in a line dryer without getting haze?
    A You may avoid the hazy effect with following countermeasures:
    1. Lower the temperature of the line dryer. (lower than 80 degrees C)
    2. If the line dryer has several drying sections, set the temperature at the entrance section as low as 40-60 degrees C and evaporate the solvent as much as possible (preferably 80-90%).
    3. Then the printed matter can be dried at 80-100 degrees C and evaporate the solvent completely. This should result in a good mirror effect.

     

    Contact

    Teikoku Printing Inks Mfg. Co., Ltd.
    Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
    Tel +81-3-3800-9911
    Fax +81-3-3800-9919


  7. General information about environmental safety measures


  8. Q01 What are RoHS, WEEE, and ELV?
    A

    The official name for WEEE is Waste Electrical and Electronic Equipment Directive and RoHS is Directive for Restriction of the use of certain Hazardous Substances in electrical and electronic equipment.

    The meaning of WEEE is the directive for waste disposal of products which contain 6 types of substances that are in electrical and electronic equipment that are hazardous to the environment and to humans.  The RoHS is the directive which bans the use of these restricted substances in the production of such equipment.

    Restricted substances are lead, cadmium, mercury, hexavalent chromium , polybrominated biphenyl, and polybrominated diphenyl ether. Unlike polybrominated biphenyl and polybrominated diphenyl ether, the other four substances are restricted also in automobile-related products (ELV order).

    These directives will be applicable, if the products are produced for distribution in European countries. These directives affect non-European companies who export to Europe. Moreover, even if a company does not directly export its products into EU countries, exported products will be required to certify that these restrictions have been met.

    We recommend reading the following reports:

    No.132 Technical Report (Technical Topics)
    ARE you prepared to deal with the environmental issues?

     

    Contact

    Teikoku Printing Inks Mfg. Co., Ltd.
    Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
    Tel +81-3-3800-9911
    Fax +81-3-3800-9919