Regarding Teikoku Inks, the word diffusivity means diffusion of light (haze/cloudiness). Diffusing light enables an effect like frosted glass.
How do you use IR transmittable ink?
After printing IR transmittable ink onto transparent PC or PET substrate sheet, the ink has the special function of blocking the shorter wave-length visible rays and ultra violet rays and allows the longer wave-length infrared rays to penetrate. One example of an application that this ink is used for is the signal receiving filter of remote control devices.
What is screen printing?
Screen printing is a type of stencil printing which uses a technique of duplicating the image from a design made on mesh stencils. When printing ink goes through the mesh, it transfers the image onto the substrate material. Other than air and water, any substrate materials are printable. Not only flat surfaces, but also curved, specially shaped, and molded products are suitable for screen printing.
Contact
Teikoku Printing Inks Mfg. Co., Ltd.
Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
Tel +81-3-3800-9911
Fax +81-3-3800-9919 Contact
How to print with Mirror Silver Ink (MIR 9100 Mirror Silver)
What is the main difference in features between MIR 9100 Mirror Silver and MIR 8100 Mirror Silver?
The differences are in mirror effect, viscosity, adhesion and on-stencil stability. These differences are further explained below.
Mirror Effect:
MIR 9100 was designed to have better mirror effect than MIR 8100 Mirror Silver Ink. It has better mirror effect than traditional mirror inks.
Viscosity:
MIR 9100 has higher viscosity for printing by ordinary clamshell press. The higher viscosity allows easy printing of fine characters and negative letters.
Adhesion:
MIR 9100 ink adheres better than previous Mirror Inks.
Stability on Stencil:
MIR 9100 has excellent on-stencil stability. Since it contains a slow drying solvent, there is less evaporation and clogging of the stencil. It can print fine lines and letters consistently.
Contact
Teikoku Printing Inks Mfg. Co., Ltd.
Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
Tel +81-3-3800-9911
Fax +81-3-3800-9919 Contact
In what cases should additives be used?
It depends on various factors. A case by case explanation follows.
To Decrease Mirror Effect:
By adding 0-30% of MIR 9001 Mirror Effect Decreaser, the mirror effect can be adjusted.
To Improve Adhesion:
Adding 0-30% MIR 9000 Medium Base will improve adhesion. Use this additive cautiously because the mirror effect will be decreased as the quantity of additive is increased.
To Increase Covering Power:
Following countermeasures will help.
Add 2% MS-90 Defoamer. This will allow the ink to flow through the stencil better, increasing the covering power.
Add 5-10% MIR Medium Base. When used in conjunction with the MS-90 Defoamer as in step (1), better covering power will result.
To Print on a Hard-to-print Substrate:
Adding 1% of 106 Catalyst will be effective when printing on hard-to-print substrates such as hard coated acrylic resin.
For Clear Print of Negative Letters and Fine Lines:
Add 2% SM-90 Defoamer
Add 5-10% MIR 9000 Medium Base
Contact
Teikoku Printing Inks Mfg. Co., Ltd.
Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
Tel +81-3-3800-9911
Fax +81-3-3800-9919 Contact
What are the resistance test results of MIR 9100 Mirror Silver Ink?
Please refer to the table below. The results are only for our lab purposes, we do not guarantee the results.
1 hour in 20 degree C gear oil, check appearance after wiping off the oil.
No defect
(8) Artificial Sweat
Apply artificial sweat 2-3 times with gauze, check appearance 2 mins after.
No defect
(9) Ethanol (E t OH)
Apply ethanol 2-3 times with gauze, check appearance 2 mins after.
No defect
(10) Gasoline
Apply gasoline 2-3 times with gauze, check appearance 2 mins after.
No defect
(11) Weather
1,000 hours in Weather-O-meter and 1,000 hours in Fade meter
No defect
Contact
Teikoku Printing Inks Mfg. Co., Ltd.
Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
Tel +81-3-3800-9911
Fax +81-3-3800-9919 Contact
Is Mirror Ink patented?
Yes it is patented. (Japanese Patent Registered Number 3151606)
The patent covers the manufacturing method of Mirror Ink, making prints with Mirror ink and making prints with similar ink.
Contact
Teikoku Printing Inks Mfg. Co., Ltd.
Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
Tel +81-3-3800-9911
Fax +81-3-3800-9919 Contact
Troubleshooting Printing with Mirror Ink
How can we increase covering power?
Use squeegee with 70 degree hardness and rather high printing pressure. When printing with Mirror Ink, the covering power may not be as good as what is shown in print samples.
An effective measure to increase covering power is to use a harder squeegee. As the Mirror Ink has less resin in it, ink transfer to the substrate is rather lighter than with ordinary screen inks.
Therefore changing printing conditions is sometimes effective.
* Recommended printing conditions are as follows
Squeegee hardness should be 70 degrees. / Printing pressure should be slightly higher. / Doctor pressure should be slightly higher as well.
Contact
Teikoku Printing Inks Mfg. Co., Ltd.
Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
Tel +81-3-3800-9911
Fax +81-3-3800-9919 Contact
Is over-printing required?
Yes. Over-printing is necessary not only to improve scratch resistance but also to improve resistance to other elements. As Mirror Ink is affected by moisture, the aluminum layer might change the color if not over-printed.
Contact
Teikoku Printing Inks Mfg. Co., Ltd.
Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
Tel +81-3-3800-9911
Fax +81-3-3800-9919 Contact
When drying the print in a line oven it sometimes appears hazy. Why does this occur?
Upon further investigation with the customer, the printing conditions that caused this hazy appearance were discovered to be as follows. Mirror Ink was printed with a cylinder press and dried in a line dryer at a high temperature, thus the resultant hazy effect. The reason being: the initial drying at a high temperature. The recommended drying condition is 30 minutes at 80 degrees C, but in this case the line dryer was used for 2 minutes at 100 degrees C. When the substrate was dried at this high temperature with a great deal of solvent on it, the substrate was affected adversely and turned white.
Contact
Teikoku Printing Inks Mfg. Co., Ltd.
Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
Tel +81-3-3800-9911
Fax +81-3-3800-9919 Contact
How can we dry in a line dryer without getting haze?
You may avoid the hazy effect with following countermeasures:
Lower the temperature of the line dryer. (lower than 80 degrees C)
If the line dryer has several drying sections, set the temperature at the entrance section as low as 40-60 degrees C and evaporate the solvent as much as possible (preferably 80-90%).
Then the printed matter can be dried at 80-100 degrees C and evaporate the solvent completely. This should result in a good mirror effect.
Contact
Teikoku Printing Inks Mfg. Co., Ltd.
Operating Hours: 9:00 to 18:00 (except Sat, Sun & Holidays)
Tel +81-3-3800-9911
Fax +81-3-3800-9919 Contact
General information about environmental safety measures
What are RoHS, WEEE, and ELV?
The official name for WEEE is Waste Electrical and Electronic Equipment Directive and RoHS is Directive for Restriction of the use of certain Hazardous Substances in electrical and electronic equipment.
The meaning of WEEE is the directive for waste disposal of products which contain 6 types of substances that are in electrical and electronic equipment that are hazardous to the environment and to humans. The RoHS is the directive which bans the use of these restricted substances in the production of such equipment.
Restricted substances are lead, cadmium, mercury, hexavalent chromium , polybrominated biphenyl, and polybrominated diphenyl ether. Unlike polybrominated biphenyl and polybrominated diphenyl ether, the other four substances are restricted also in automobile-related products (ELV order).
These directives will be applicable, if the products are produced for distribution in European countries. These directives affect non-European companies who export to Europe.
Moreover, even if a company does not directly export its products into EU countries, exported products will be required to certify that these restrictions have been met.