Good news for those who are considering about process reduction and functionality improvement by realizing both decoration and electromagnetic wave shielding function!
It is possible to add an electromagnetic wave shielding function during the decoration process. It contributes to strengthening
EMC measures (against noise emission and intrusion) and cost reduction of electronic devices.
1. Mechanism of electromagnetic wave shield
Principle of blocking the incident electromagnetic waves by the electromagnetic wave shielding material
Electromagnetic wave shielding materials mainly use two principles to block incident electromagnetic waves. One is reflection loss that reflects the incident electromagnetic waves on the surface. The other is absorption loss that attenuates the incident electromagnetic waves inside the shield material.
This absorption loss is a loss due to the repulsive magnetic field that cancels the incident electromagnetic wave by the eddy current generated when the incident electromagnetic wave passes through the shield material and a loss due to the heat generated by the eddy current itself.
Also, to be precise, multiple reflections that electromagnetic waves repeatedly reflect inside the shield material also occur, but the value is small enough to ignore.
|Principle||Details of Principle||Related variables|
|Reflection loss||Loss due to reflection that occurs at the boundary between the surface of the shield material and the space.||Conductivity of the shield material regardless of the thickness of the shield material.|
|Absorption loss||Loss due to repulsive magnetic field and heat due to eddy current generated when electromagnetic waves pass through the shield material.||Frequency of electromagnetic waves, thickness, magnetic permeability and conductivity of shield material|
|Multiple reflection||A phenomenon where electromagnetic waves are reflected multiple times inside the shield material. Some waves pass through the shield material and reduce the loss effect.||Normally, the value is small enough to ignore.|
2. Electromagnetic wave shielding ink (Conductive ink)
Mechanism of ink for electromagnetic wave shield
Electromagnetic wave shielding ink can realize electromagnetic wave shielding function mentioned above by having a conductive function. This ink enables to reduce the leakage of electromagnetic waves which is generated inside electronic devices and the intrusion of external electromagnetic waves.
Electromagnetic wave shielding ink has a great flexibility, both decoration and shielding function and also it is easy to be introduced because it provides a shielding function by printing. Moreover, it contributes to process reduction, lightweight and thinner, etc., by substituting with other methods (details will be described later).
Excellent features of electromagnetic wave shielding ink
|Inexpensive and simple process||
|Achieve both shield function and decoration||
|Free adjustment of print pattern and ink layer thickness||
|Resistance to humidity and less time deterioration||
|Also applicable to antistatic||
Fields of application of electromagnetic wave shielding ink
Two measures: today’s electronics strictly require prevention of malfunction by noise emission (EMI or emission) and noise intrusion (EMS or immunity), that is, EMC measures (EMI measures + EMS measures).
However, due to increase use scene of electronic devices owing to the miniaturization and higher performance of them, the noise issues are not solved by only one absolute measure, but being solved by integrating multiple measures.
Under such circumstances, this electromagnetic wave shielding ink has become an excellent technology to realize relatively easily reinforcing EMC countermeasures.
|Fields of application||Obtainable effect|
|Electronic device housing||
|Antistatic measures for electronic devices||
3. Basic performance value of electromagnetic wave shielding ink
Conductive performance of electromagnetic wave shielding ink
The following is the reference values of the ink layer thickness value and surface resistance value when printing the electromagnetic wave shielding ink under the recommended conditions.
|Ink name||Surface resistance value||Ink layer thickness||Compatible base material|
|MRX-HF 00127 TAU DS Brown||≤ 1Ω||14µm||PET、PC etc|
|MRX-HF 00127 TAU DS Gray||≤ 200Ω||14µm||Same as above|
|MRX-HF 00127 TAU DS Black||≤ 2000Ω||10µm||Same as above|
|GLS-HF 00127 TAU DS Gray||≤ 10Ω||10µm||Glass, Polyamide|
|GLS-HF 00127 TAU DS Black||≤ 2000Ω||8µm||Same as above|
Shielding effect of electromagnetic wave shielding ink against electric field
The shielding effect of MRX-HF 00127 DS against the electric field is as follows. (Substrate: PC, ink layer thickness of solid printing: brown and gray 14µm, black 10µm) In addition, more complicated shield effect adjustment is possible, as adjustment of ink layer thickness and partial printing by multi-layer printing are also possible.
Comparison of shielding effect with other companies’ products
This is a comparison of MRX-HF 00127 DS Brown, with silver-copper shield paint from other company and shield mesh sheet using copper from other company.
(Note: The frequency display shows in lines for comparing high frequencies. (Above comparison in black and gray shows in logarithm)) MRX-HF 00127 DS Brown has the same or better effect in the high frequency range, despite the ink layer thickness of 14 µm for single layer printing.
4. Example of using ink for electromagnetic wave shielding
Example of solid printing of electromagnetic wave shielding ink
This is printing example of GLS-HF 00127 TAU DS Black and Gray (substrate: glass) Because these can realize beautiful black or gray only by itself, it is possible to add a shield function and anti-static function simply by switching the decorative ink of the same color.
This is a printing example of MRX-HF 00127 TAU DS Black, Gray and Brown (substrate: PC) Because these can be printed in multiple layers, it is also possible to pursue both shielding function and designability by using MRX-HF 00127 TAU DS Brown, which has a high shielding effect.
Example of compatibility between electromagnetic wave shield and other functions (application to display)
This is an application example for a display of MRX-HF 00127 TAU DS Black that has both the electromagnetic wave shielding function and transmission of light (substrate: PC). Owing to the high degree of freedom of printing, electromagnetic wave shielding inks are effective when applied to special parts that require fine adjustment.
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